Welcome to BoatingForumz.com!
FAQFAQ      ProfileProfile    Private MessagesPrivate Messages   Log inLog in

Anybody tried glueing cast aluminum parts together with ep..

 
Goto page Previous  1, 2
   Boating Forums (Home) -> Boat Building RSS
Next:  simple diesel engine question  
Author Message
dazed and confuzzed

External


Since: Jul 09, 2005
Posts: 32



(Msg. 16) Posted: Sat Oct 15, 2005 3:29 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: rec>boats>building (more info?)

William R. Watt wrote:
> I didn't know aluminum oxidized within minutes so I did a test.
>
> Part of a piece of aluminum was scraped removing any oxidation and making
> the scraped part bright and shiny. Two hours later the scraped part was
> still just as bright and shiny. Eighteen hours later the scraped part was
> not as bright and shiny. Part of the surface which had been scraped the
> day before was rescraped and the difference was noticeable, the newly
> scraped surface was brighter than the surface scraped the day before, but
> both scraped surfaces were still a lot brighter than the part of the
> surface which had not been scraped at all.
>
> I would conclude that there is some oxidation in the first 24 hours.
>
>
>
> --
> ------------------------------------------------------------------------------
> William R Watt National Capital FreeNet Ottawa's free community network
> homepage: www.ncf.ca/~ag384/top.htm
> warning: non-FreeNet email must have "notspam" in subject or it's returned
THe thin layer of oxide that forms in the first seconds is nearly
transparent. Try again, this time using a white piece of cloth. Polish
until the area seems as "bright and shiny" as you want. Notice the
black stuff on the cloth. That is aluminum oxide. Wait 30 seconds and
use a clean portion of the rag to polish the "bright and shiny" part you
just polished. Notice the black stuff? That is more aluminum oxide.

Aluminum is like silver. It oxidizes almost instantaneously.

It is this thin layer that fails when gluing parts. The adhesive bonds
to the oxide layer and the oxide fails, not the glue.



--
“The darkest places in hell are reserved for those who maintain their
neutrality in times of moral crisis.”

 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
Brian Whatcott

External


Since: Jun 22, 2003
Posts: 434



(Msg. 17) Posted: Sat Oct 15, 2005 5:03 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

On 15 Oct 2005 14:53:26 GMT, ag384 DeleteThis @FreeNet.Carleton.CA (William R.
Watt) wrote:

>
>I didn't know aluminum oxidized within minutes so I did a test.
>
>Part of a piece of aluminum was scraped removing any oxidation and making
>the scraped part bright and shiny. Two hours later the scraped part was
>still just as bright and shiny. Eighteen hours later the scraped part was
>not as bright and shiny. Part of the surface which had been scraped the
>day before was rescraped and the difference was noticeable, the newly
>scraped surface was brighter than the surface scraped the day before, but
>both scraped surfaces were still a lot brighter than the part of the
>surface which had not been scraped at all.
>
>I would conclude that there is some oxidation in the first 24 hours.


If you can't see the film, doesn't mean it's not there.
Astro mirrors are aluminized, these days.
In a vacuum chamber, a small aluminum sample is vaporized off a
filament onto the glass.
Then they let the air back in. That mirror surface looks good for
years. And if they hard coat it, it lasts even longer.

Brian W

 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
GeoffC

External


Since: Apr 07, 2005
Posts: 2



(Msg. 18) Posted: Sun Oct 16, 2005 1:35 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

dazed and confuzzed wrote:

>
> Aluminum is like silver. It oxidizes almost instantaneously.
>
> It is this thin layer that fails when gluing parts. The adhesive bonds
> to the oxide layer and the oxide fails, not the glue.

I wonder how the Lotus Elise stays together then? It has an aluminium
tub-chassis, constructed from aluminium extrusions bonded together with
epoxy resin.

--

Geoff
 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
patrick mitchel

External


Since: Sep 22, 2003
Posts: 2



(Msg. 19) Posted: Sun Oct 16, 2005 1:35 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Regarding the corrosion of aluminum in bonding with epoxy..one of the
homebuilt aircraft was put together using the method of sanding the surface
through the still "wet" epoxy. The theory was the epoxy on the sanding
surface would minimize the corrosion.
 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
Brian

External


Since: May 24, 2005
Posts: 25



(Msg. 20) Posted: Sun Oct 16, 2005 1:35 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

some of the homebuilt aircraft groups may be able to help. I know of one
company that designs and builds reduction gears for the homebuilt market and
they use a glue along with mechanical fasteners (bolts). I believe that
they use a locktite product.

Brian
 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
Mac3

External


Since: Aug 19, 2004
Posts: 83



(Msg. 21) Posted: Sun Oct 16, 2005 5:44 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

On Sun, 16 Oct 2005 13:35:55 +0200, GeoffC wrote:

> dazed and confuzzed wrote:
>
>>
>> Aluminum is like silver. It oxidizes almost instantaneously.
>>
>> It is this thin layer that fails when gluing parts. The adhesive bonds
>> to the oxide layer and the oxide fails, not the glue.
>
> I wonder how the Lotus Elise stays together then? It has an aluminium
> tub-chassis, constructed from aluminium extrusions bonded together with
> epoxy resin.

It's not that you can't epoxy aluminum. Of course you can. You just have
to do good surface preparation first.

There are products designed for this. Someone mentioned an etch sold by
West Systems or something like that. I think there is something called
Marine Tex that bonds well to aluminum.

But in the OP's case, I would just use JB-weld to stick the piece back in,
then put a single layer of fiberglass/epoxy over the outside of the broken
piece, then paint. I would sand the area in the immediate vicinity of the
break down to bare metal and clean with acetone or alcohol prior to
applying the epoxy.

Surface preparation is EVERYTHING in bonding applications.

--Mac
 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
Brian Whatcott

External


Since: Jun 22, 2003
Posts: 434



(Msg. 22) Posted: Sun Oct 16, 2005 6:35 pm
Post subject: Re: Anybody tried glueing cast aluminum parts together with epoxy? [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

On Sun, 16 Oct 2005 07:53:43 -0700, "patrick mitchel"
<patm317.DeleteThis@hotmail.com> wrote:

>Regarding the corrosion of aluminum in bonding with epoxy..one of the
>homebuilt aircraft was put together using the method of sanding the surface
>through the still "wet" epoxy. The theory was the epoxy on the sanding
>surface would minimize the corrosion.
>


Reminds me of a sure fire stunt to pull on electronics technicians.

You ask them to bet you can't solder some aluminum alloy sheet strips
together with regular solder. They think it's a sure thing.

You prepare two strips, and scrape the surface with your pen-knife,

Then you place a blob of hot solder on the strip. (Of course it
doesn't tin) Then you scrape the strip through the melted solder.
It tins under the scrape, if its hot enough.
Soon you've scraped a good length of tinning on the strip, and you
prepare the other strip the same.

At that point, you sweat the two tinned strips together in the usual
way. Try pulling them apart. They will break away from the sweated
lap joint.

Brian Whatcott Altus OK
 >> Stay informed about: Anybody tried glueing cast aluminum parts together with ep.. 
Back to top
Login to vote
Display posts from previous:   
Related Topics:
Glueing in Perspex Windows - Hi folks I'm about to commence gluing in the Perspex windows into windows inserts on an old Mason Marlin I'm restoring... Has anyone in New Zealand experience with this process / the products? Is Sikaflex 295 UV "Direct glazing adhesive for plas...

old aluminum boat - Hi, I just bought an old 14ft. aluminum boat and I want to seal the rivets to prevent leaking. What should I use? Will a high quality silicone work? Should I seal them from the inside or outside of the hull? Also, do aluminum boats weaken with age? Mine....

Aluminum Boatbuilders? - I am thinking of having my bare aluminum sailboat hull built by a shop. If my time can be better spent making money paying them may be best. Anyone have tips, suggestions, or experience with any builders that do aluminum? I am looking for yards in..

Cleaning Aluminum??? - Hi Folks Attempting to 'restore' some aluminum fittings and trim on a restoration project. Anyone have method for removing the worst of the oxidation, etc? Paul Oman progressive epoxy polymers www.epoxyproducts.com/marine.html

Anyone Building an Aluminum Sailboat? - Just wondering if anyone outthere was building an aluminum hulled sail boat. I am planning on starting soon and was wondering if anyone had pointers or experience with this type project. I am just trying to find another amateur builder who may share..
   Boating Forums (Home) -> Boat Building All times are: Pacific Time (US & Canada) (change)
Goto page Previous  1, 2
Page 2 of 2

 
You can post new topics in this forum
You can reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



[ Contact us | Terms of Service/Privacy Policy ]