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Question about 95 Sea Doo XP, compression and engine wise

 
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Arthur2k

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Since: May 28, 2006
Posts: 4



(Msg. 1) Posted: Sun May 28, 2006 6:31 pm
Post subject: Question about 95 Sea Doo XP, compression and engine wise
Archived from groups: rec>sport>jetski (more info?)

Hi everyone, need help from the gurus in the group.
I purchased a 95 SD XP. The guy sold it to me with supposedly burned
starter (would just click and not turn over) and he had the thing
sitting outside under a cover since last season. The hull is perfect so
I decided to buy it even if I looked at rebuilding the engine. When I
brought it in and started taking it apart I had found a thick cable
wrapped around the shaft. I decided to take the whole thing apart,
re-do the engine, pump, etc. However, when I took the engine out and
jumped the starter - it turned fine. I had measured the compression -
200psi in one cylinder and 280 in another. I took the head off - the
cylinders are practically virgin, with honing marks still there.
Pistons look good too, except for small signs of detonation around the
edge on one. Electrical parts look brand new, without even a sign of
oxidation or water, as if they were recently replaced. Electrical box
is virgin as well, brand sparking new. VTS motor however has oxidation
but still runs. I flushed the engine, sprayed fogging oil inside and
dropped a spoonfull of oil into the cylinders prior to trying to crank
it.
Now, after putting the head back on and cranking with the starter I get
200 compression in both cylinders. What could be causing it to be so
high on 720 engine?

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pwcskier

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Since: Mar 15, 2005
Posts: 91



(Msg. 2) Posted: Mon May 29, 2006 5:32 am
Post subject: Re: Question about 95 Sea Doo XP, compression and engine wise [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

It possibly could be the oil that you added to the cylinders. I have
had units where there are excessive oil in the cylinders give high
readings. Run the engine and burn off the oil, and then take another
compression reading. Normal compression on that engine is usually
145-155.
Dave

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Arthur2k

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Since: May 28, 2006
Posts: 4



(Msg. 3) Posted: Mon May 29, 2006 8:20 am
Post subject: Re: Question about 95 Sea Doo XP, compression and engine wise [Login to view extended thread Info.]
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Dave,

Thank you for the info. I will now re-assemble it and try to burn the
oil off.

Art
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Arthur2k

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Since: May 28, 2006
Posts: 4



(Msg. 4) Posted: Mon May 29, 2006 4:52 pm
Post subject: Re: Question about 95 Sea Doo XP, compression and engine wise [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Further developments, still need help. Put the engine back in but
didn't bolt everything together yet, decided to spin the starter to
make sure it works - push the start button and hear just clicks from
the solenoid. Opened the electrical box and jumped the solenoid -
starter spins just fine. I must say - everything in the electrical box
looks brand sparking new, not a sign of corrosion or water presence
ever. Checked 7.5A fuse and it was blown, replaced it - same thing,
just clicking from the solenoid. Also, decided to further check for
spark (to see what else is wrong with the electrics) - with the
solenoid jumped I get no spark either. Just to mention, before putting
the engine back I cleaned all terminals with sandpaper (including
starter terminals), so that shouldn't be a problem. Now that I type it
however, I don't remember putting engine ground anywhere - I just
applied negative from a jump starter to one of the engine bolts and the
positive to the solenoid terminal going to starer.
So, two questions - why doesn't solenoid crank the starter if its brand
sparking new?
Why no spark?
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pwcskier

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Since: Mar 15, 2005
Posts: 91



(Msg. 5) Posted: Mon May 29, 2006 5:45 pm
Post subject: Re: Question about 95 Sea Doo XP, compression and engine wise [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

No spark because the MPEM has not been activated via the start button.
Sounds like the solenoid is toast. The negative from the battery
should go to the upper starter bolt. The 7.5 amp fuse is for the trim
unit. The 15 amp fuse is what supplies power and if the solenoid is
clicking then it is okay.

Dave
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Arthur2k

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Since: May 28, 2006
Posts: 4



(Msg. 6) Posted: Tue May 30, 2006 8:37 am
Post subject: Re: Question about 95 Sea Doo XP, compression and engine wise [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Dave, thanks again for the help. I had a friend hold both buttons
pressed while I was jumping the solenoid. Is the negative on the
starter the ONLY engine ground?
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pwcskier

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Since: Mar 15, 2005
Posts: 91



(Msg. 7) Posted: Tue May 30, 2006 1:19 pm
Post subject: Re: Question about 95 Sea Doo XP, compression and engine wise [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Yes it is the only ground to the engine. The electrical box gets it
ground from the stator plate on the front of the engine. If the
solenoid is clicking, it is getting a ground. Replace the solenoid.
Dave
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