res0l34l wrote:
> I just purchased a 26" clipper sailboat. It is going to require a lot of
> fixingup. The wood inside the fiberglass hull is going to need replacing.
> I do not know how to attach wood to a fiberglass hull, what kind of wood
> to use, how to sucessfully remove the interior without damaging the hull.
> Any help would be helpful.
>
> Thanks
>
> Tom Ford
OK (rolling up sleeves) here goes...
I replaced one of the vertical bulkheads and all of the wood in the forward
vee-berth in my Clipper 26.
I used mahogany-faced ply for the bulkhead - the original is teak-faced ply,
but I couldn't afford that when I did the repair (15 + years ago). I cut
the fiberglass tabs holding hte original bulkhead in and removed it in as
much of one piece as possible and used it as a template for the new piece.
The new piece went in just like the old one came out, and I fiberglassed it
in with resin-impregnated tape just like the original one was. Today I'd
use epoxy, but that was then and this is now.
The Vee-berth was a phenominal PITA because I had to replace all the
poured-in-place foam flotation too. Again, where possible I used original
pieces for templates and fiberglasses the replacement parts into the hull.
I DID make a Tee-frame to support the berth surface and heavily reinforced
it with stringers down both sides to increase the gluing (fiberglass resin)
area. Again, i I had it to do over again, I'd use epoxy, not figerblass
resin as an adhesive. I also would NOT use two-part pour-in expanding foam
for flotation, rather, I'd go to some home improvement store and buy sheet
foat insulation nad cut to fit; it would probably take less time, be less
expensive (the 2-part foam components were about $100 back then and toxic
as all hell) and be a LOT safer to use.
Here's the best advice I can give you - TAKE YOUR TIME! I did the whole
job in a couple of days with a cheap-o jig saw and small tools like that.
I used exterior sheathing plywood for the vee berth (probably could have
used it for the bulkhead too and just painted it for all the difference it
makes in a Clipper) and did ateh entire job by myself - a helper at times
would have been appreciated, and other times swould have been totally in
the way.
Here's the next best advice I can give you - get the Gougeon Brothers (sp?)
book on using epoxy in wood boat building, and their leaflet on wooden boat
repair, and hit your local library for a couple of books on basic carpentry
- this is NOT rocket science.
Above all, work safely - rushing to get to the hospital will NOT improve
your production rate.
Feel free to ping me off line if you wish. mailto:rweaver80@comcast.net
All the best,
Rob Weaver<!-- ~MESSAGE_AFTER~ -->
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